A Techno-Economic Framework for Energy-Efficient and Intelligent Cold Storage Management in Agricultural Supply Chains
Received: 16 July 2025 | Revised: 1 August 2025 | Accepted: 15 August 2025 | Online: 18 September 2025
Corresponding author: Sahana D. Gowda
Abstract
Smallholder farmers face high post-harvest losses due to the costly, grid-dependent cold chains with limited monitoring and market access. The current study presents an integrated framework combining Photovoltaic (PV) refrigeration with Phase-Change Materials (PCM) for thermal buffering, Internet of Things (IoT) monitoring, a Controlled-Atmosphere (CA) loop, and a lightweight mobile marketplace. A 200 L prototype was deployed for 30 days in a peri-urban cluster near Dharwad, India. The present study evaluated the daily energy use, temperature/Relative Humidity (RH) stability, shelf life, price realization, and 3-year Return On Investment (ROI). With PCM, energy fell by ~28% (to 2.5–2.7 kWh/day from 3.4–3.6 kWh/day), while the chamber temperature held within ±1.1 °C with <6% RH variation. The shelf life extended up to 4×, and app users realized ~22% higher prices, yielding an estimated 3-year ROI of ~2.05×. Compared with conventional storage, the results highlight the joint value of PCM-assisted cooling, closed-loop IoT/CA control, and market linkage for smallholders.
Keywords:
Smart cold storage, solar-powered refrigeration, IoT monitoring, phase change materials, controlled atmosphere, post-harvest management, smallholder farmers, energy efficiencyDownloads
References
E. W. Rutta, "Understanding barriers impeding the deployment of solar-powered cold storage technologies for post-harvest tomato losses reduction: Insights from small-scale farmers in Tanzania," Frontiers in Sustainable Food Systems, vol. 6, Nov. 2022.
X. Xiao, Y. Fu, Y. Yang, and X. Zhang, "Sustainable solar powered battery-free wireless sensing for food cold chain management," Sensors International, vol. 3, Jan. 2022, Art. no. 100157.
A. Lamberty and J. Kreyenschmidt, "Technical, process-related and sustainability requirements for IoT-based temperature monitoring in fruit and vegetable supply chains," Discover Food, vol. 5, no. 1, May 2025, Art. no. 151.
A. P. Antony, K. Leith, C. Jolley, J. Lu, and D. J. Sweeney, "A Review of Practice and Implementation of the Internet of Things (IoT) for Smallholder Agriculture," Sustainability, vol. 12, no. 9, Jan. 2020, Art. no. 3750.
M. M. Syam, S. Cabrera-Calderon, K. A. Vijayan, V. Balaji, P. E. Phelan, and J. R. Villalobos, "Mini Containers to Improve the Cold Chain Energy Efficiency and Carbon Footprint," Climate, vol. 10, no. 5, May 2022, Art. no. 76.
A. P. Antony, K. Leith, C. Jolley, J. Lu, and D. J. Sweeney, "A Review of Practice and Implementation of the Internet of Things (IoT) for Smallholder Agriculture," Sustainability, vol. 12, no. 9, Jan. 2020, Art. no. 3750.
A. Alladi, M. Aluri, N. Maddela, and C. R. Abbadi, "Recent progress of CNTs reinforcement with metal matrix composites using friction stir processing," Materials Today: Proceedings, vol. 44, pp. 1731–1738, Jan. 2021.
J. G. M. Alonzo and D. J. Buban, "Design and Development of Solar Powered Low-Cost Cold Storage System for Agricultural Products," International Journal of Computational and Experimental Science and Engineering, vol. 11, no. 2, May 2025.
W. Amjad et al., "Decentralized solar-powered cooling systems for fresh fruit and vegetables to reduce post-harvest losses in developing regions: a review," Clean Energy, vol. 7, no. 3, pp. 635–653, June 2023.
A. Alshdadi, S. Kamel, E. Alsolami, M. D. Lytras, and S. Boubaker, "An IoT Smart System for Cold Supply Chain Storage and Transportation Μanagement," Engineering, Technology & Applied Science Research, vol. 14, no. 2, pp. 13167–13172, Apr. 2024.
P. S. Mahangade, I. Mani, M. Jagadale, and M. Jadhav, "Design and Development of a Solar PV Based Evaporative Cooled Transit Storage Unit for Horticultural Products," International Journal of Environment and Climate Change, vol. 13, no. 9, pp. 644–657, July 2023.
M. A. M. Javed, A. D. Vishwakarma, S. Ansari, and V. D. Chaudhari, "IOT Based Smart Agriculture System," International Journal of Innovations in Engineering and Science, vol. 6, no. 10, p. 130, Aug. 2021.
A. Lachheb, R. Marouani, C. Mahamat, S. Skouri, and S. Bouadila, "Fostering Sustainability through the Integration of Renewable Energy in an Agricultural Hydroponic Greenhouse," Engineering, Technology & Applied Science Research (ETASR), vol. Vol. 14, no. No. 2, 2024, 13398-13407, Dec. 2024.
S. Jagtap et al., "Chapter 5 - IoT technologies in the food supply chain," in Food Technology Disruptions, C. M. Galanakis, Ed., Academic Press, 2021, pp. 175–211.
Y. Zhang, Y. Liu, Z. Jiong, X. Zhang, B. Li, and E. Chen, "Development and assessment of blockchain-IoT-based traceability system for frozen aquatic product," Journal of Food Process Engineering, vol. 44, no. 5, 2021, Art. no. e13669.
M. Balfaqih, Z. Balfagih, M. D. Lytras, K. M. Alfawaz, A. A. Alshdadi, and E. Alsolami, "A Blockchain-Enabled IoT Logistics System for Efficient Tracking and Management of High-Price Shipments: A Resilient, Scalable and Sustainable Approach to Smart Cities," Sustainability, vol. 15, no. 18, Jan. 2023, Art. no. 13971.
Downloads
How to Cite
License
Copyright (c) 2025 Sahana D. Gowda, Kamal T. Raj

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain the copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) after its publication in ETASR with an acknowledgement of its initial publication in this journal.