A Study on the Influence of Printing Parameters and Part Orientation on the Compression Behavior of Additively Manufactured Parts Made of Acrylonitrile Styrene Acrylate

Authors

  • Dragos Gabriel Zisopol Mechanical Engineering Department, Petroleum-Gas University Ploiesti, Romania
  • Mihail Minescu Mechanical Engineering Department, Petroleum-Gas University Ploiesti, Romania
  • Dragos Valentin Iacob Department of Mechanical Engineering, Petroleum-Gas University, Ploiesti, Romania
Volume: 15 | Issue: 5 | Pages: 27489-27494 | October 2025 | https://doi.org/10.48084/etasr.12739

Abstract

Given the growth of the 3D printed parts’ utilization in various applications and the need for the efficient use of the 3D printer and materials, this paper presents the results of research on the influence of the construction plan on the compressive strengths of specimens manufactured additively by the thermoplastic extrusion of the Acrylonitrile Styrene Acrylate (ASA) filament. The mechanical performances of parts manufactured using additive technologies vary significantly depending on the process parameters used. For this reason, it is necessary to optimize the manufacturing parameters of thermoplastic extrusion. Using the Anycubic 4 Max Pro 2.0 3D printer and the variable thermoplastic extrusion parameters (Lh = 0.10 mm, 0.15 mm, 0.20 mm, and Id = 50%, 75%, 100%) 45 compression specimens of ASA were manufactured. The specimens made of ASA in the X-Z plane were tested in compression on the Barrus White universal testing machine using a speed of 10 mm/min. The results indicate that the construction orientation significantly influences the compressive strength, with specimens manufactured in the X–Z plane showing values 3.26%–29.09%, which are lower than those of the specimens manufactured under identical conditions in the X–Y plane.

Keywords:

FDM, compression, experimental determinations, ASA, construction plan

Downloads

Download data is not yet available.

References

F. Zhang, N. A. S. Abdullah, and M. Mohd Rosli, "Analysis of Critical Success Factors of Agile Software Projects based on the Fuzzy Delphi Method," Engineering, Technology & Applied Science Research, vol. 15, no. 1, pp. 19424–19433, Feb. 2025.

D. G. Zisopol and A. Dumitrescu, Ecotehnologie: Studii de Caz, Ploieşti, România, Editura Universității Petrol-Gaze din Ploiești, 2020.

A. Papatheodorou, I. Gavalas, D. Ntenekou, and A. Karatza, "The Influence of Thermoplastic Composite Recycling on the Additive Manufacturing Process and In-Use Phase as Candidate Materials for Wearable Devices Applications," Polymers, vol. 15, no. 18, Sept. 2023, Art. no. 3775.

H. Wei et al., "Optimizing FDM 3D Printing Parameters for Improved Tensile Strength Using the Takagi–sugeno Fuzzy Neural Network," Materials Today Communications, vol. 38, Mar. 2024, Art. no. 108268.

S. Dusanapudi, R. L. Krupakaran, A. Srinivas, K. S. Nikhil, and T. Vamshi, "Optimization and Experimental Analysis of Mechanical Properties and Porosity on FDM Based 3d Printed Abs Sample," Materials Today: Proceedings, Nov. 2023, Art. no. S2214785323050022.

A. P. Agrawal, V. Kumar, J. Kumar, P. Paramasivam, S. Dhanasekaran, and L. Prasad, "An Investigation of Combined Effect of Infill Pattern, Density, and Layer Thickness on Mechanical Properties of 3d Printed Abs by Fused Filament Fabrication," Heliyon, vol. 9, no. 6, June 2023, Art. no. e16531.

A. Sharma, D. Chhabra, R. Sahdev, A. Kaushik, and U. Punia, "Investigation of Wear Rate of FDM Printed TPU, ASA and Multi-material Parts Using Heuristic GANN Tool," Materials Today: Proceedings, vol. 63, pp. 559–565, 2022.

S. Raam Kumar, S. Sridhar, R. Venkatraman, and M. Venkatesan, "Polymer Additive Manufacturing of ASA Structure: Influence of Printing Parameters on Mechanical Properties," Materials Today: Proceedings, vol. 39, pp. 1316–1319, 2021.

R. Rakshit, P. Kalvettukaran, S. K. Acharyya, S. C. Panja, and D. Misra, "Development of High Specific Strength Acrylonitrile Styrene Acrylate (ASA) Structure Using Fused Filament Fabrication," Progress in Additive Manufacturing, vol. 8, no. 6, pp. 1543–1553, Dec. 2023.

B. Zharylkassyn, A. Perveen, and D. Talamona, "Effect of Process Parameters and Materials on the Dimensional Accuracy of FDM Parts," Materials Today: Proceedings, vol. 44, pp. 1307–1311, 2021.

A. El Magri, S. Ouassil, and S. Vaudreuil, "Effects of Printing Parameters on the Tensile Behavior of 3D ‐Printed Acrylonitrile Styrene Acrylate (ASA) Material in Z Direction," Polymer Engineering & Science, vol. 62, no. 3, pp. 848–860, Mar. 2022.

A. Z. Hameed, S. Aravind Raj, J. Kandasamy, M. A. Shahzad, and M. A. Baghdadi, "3D Printing Parameter Optimization Using Taguchi Approach to Examine Acrylonitrile Styrene Acrylate (ASA) Mechanical Properties," Polymers, vol. 14, no. 16, Aug. 2022, Art. no. 3256.

N. E. Karkalos, K. Rydzoń, E. L. Papazoglou, and P. Karmiris-Obratański, "Analyzing the Effect of Infill Density on the Mechanical Compression of ASA in Additive Manufacturing: A FEM Perspective," The International Journal of Advanced Manufacturing Technology, vol. 134, no. 5–6, pp. 2815–2832, Sept. 2024.

A. Sh. Jaber, A. M. Saleh, and M. Q. Ibraheem, "A Study on the Influence of Enclosure Temperature Control on the Printing of ABS Filament in a Three-Dimension Printer," Engineering, Technology & Applied Science Research, vol. 15, no. 2, pp. 20681–20686, Apr. 2025.

S. Valvez, A. P. Silva, and P. N. B. Reis, "Compressive Behaviour of 3D-Printed PETG Composites," Aerospace, vol. 9, no. 3, Feb. 2022, Art. no. 124.

D. G. Zisopol, M. Minescu, and D. V. Iacob, "A Study on the Influence of FDM Parameters on the Compressive Behavior of ASA Parts," Engineering, Technology & Applied Science Research, vol. 14, no. 5, pp. 16237–16241, Oct. 2024.

M. Minescu, D. G. Zisopol, and D. V. Iacob, "Study on the Breaking Strength of Tensile Specimens Manufactured Additively by Thermoplastic Extrusion of PLA, rPLA, PETG and rPETG," Journal of Engineering Sciences and Innovation, vol. 10, no. 1, pp. 13–20, Mar. 2025.

A. Kholil, E. Asyaefudin, N. Pinto, and S. Syaripuddin, "Compression Strength Characteristics of ABS and PLA Materials Affected by Layer Thickness on FDM," Journal of Physics: Conference Series, vol. 2377, no. 1, Nov. 2022, Art. no. 012008.

H. B. Ali, J. K. Oleiwi, and F. M. Othman, "Compressive and Tensile Properties of ABS Material as a Function of 3D Printing Process Parameters," Revue des composites et des matériaux avancés, vol. 32, no. 3, pp. 117–123, June 2022.

M. A. N. B. Mohd Khairul Nizam, K. I. B. Ismail, and T. C. Yap, "The Effect of Printing Orientation on the Mechanical Properties of FDM 3D Printed Parts," in Enabling Industry 4.0 through Advances in Manufacturing and Materials, A. S. Abdul Sani, M. N. Osman Zahid, M. R. Mohamad Yasin, S. Z. Ismail, M. Z. Mohd Zawawi, A. R. Abdul Manaf, S. N. Mohd Saffe, R. Abd Aziz, and F. Mohd Turan, Eds., Singapore: Springer Nature Singapore, 2022, pp. 75–85.

I. Buj-Corral, A. Domínguez-Fernández, and R. Durán-Llucià, "Influence of Print Orientation on Surface Roughness in Fused Deposition Modeling (FDM) Processes," Materials, vol. 12, no. 23, Nov. 2019, Art. no. 3834.

A. T. Clark, J. F. Federici, and I. Gatley, "Effect of 3D Printing Parameters on the Refractive Index, Attenuation Coefficient, and Birefringence of Plastics in Terahertz Range," Advances in Materials Science and Engineering, vol. 2021, no. 1, Jan. 2021, Art. no. 8276378.

SolidWorks. (2023), Dassault Systèmes. [Online]. Available: https://www.solidworks.com/.

UltiMaker Cura. (2023), Ultimaker B.V. Available: https://ultimaker.com/software/ultimaker-cura/.

Plastics: Determination of compressive properties, ISO 604:2002, International Organization for Standardization, Geneva, Switzerland 2002.

Minitab. (2023), Minitab LLC, [Online]. Available: https://www.minitab.com/en-us/.

Downloads

How to Cite

[1]
D. G. Zisopol, M. Minescu, and D. V. Iacob, “A Study on the Influence of Printing Parameters and Part Orientation on the Compression Behavior of Additively Manufactured Parts Made of Acrylonitrile Styrene Acrylate”, Eng. Technol. Appl. Sci. Res., vol. 15, no. 5, pp. 27489–27494, Oct. 2025.

Metrics

Abstract Views: 52
PDF Downloads: 30

Metrics Information