An Experimental Investigation of the Mechanical Properties of Lightweight Concrete with Pumice Aggregate and Polypropylene Fibers
Received: 1 June 2025 | Revised: 25 June 2025 and 1 July 2025 | Accepted: 7 July 2025 | Online: 6 October 2025
Corresponding author: Ali Ahmed Aziz
Abstract
This study investigates how adding Polypropylene Fibers (PPF) affects the mechanical properties of structural lightweight concrete. Four mixes with varying fiber contents 0%, 0.5%, 1%, and 1.5% were tested at different curing ages up to 90 days. The results show that PPF significantly improves the Flexural Strength (FS) and Tensile Strength (TS), with a moderate increase in Compressive Strength (CS). The mix containing 1.5% PPF achieved the highest TS, likely due to enhanced microcrack bridging and a denser microstructure. The statistical analysis confirmed that the fiber content strongly influences the strength development, particularly the tensile performance. Overall, incorporating 1%-1.5% PPF appears to be an effective way to enhance the durability, toughness, and structural integrity of lightweight concrete, making it suitable for demanding construction applications.
Keywords:
polypropylene fibers, compressive strength, lightweight concrete, fiber-reinforced concrete, sustainable construction, splitting tensile strength, pumice aggregate, flexural strengthDownloads
References
A. A. J. Ghanim, M. Amin, A. M. Zeyad, B. A. Tayeh, I. S. Agwa, and Y. Elsakhawy, "Effect of polypropylene and glass fiber on properties of lightweight concrete exposed to high temperature," Advances in Concrete Construction, vol. 15, no. 3, pp. 179–190, Mar. 2023.
J. Ahmad, F. Aslam, R. Martínez-García, J. de Prado-Gil, N. Abbas, and M. Hechmi EI Ouni, "RETRACTED: Mechanical performance of concrete reinforced with polypropylene fibers (PPFs)," Journal of Engineered Fibers and Fabrics, vol. 16, Jan. 2021, Art. no. 15589250211060399.
M. R. M. Al-Alusi, N. H. Kurdi, A. I. Al-Hadithi, and A. Hammad, "An experimental investigation of the mechanical characteristics and drying shrinkage of a single-size expanded polystyrene lightweight concrete reinforced with waste plastic fibres," Construction and Building Materials, vol. 415, Feb. 2024, Art. no. 135048.
M. Amin, B. A. Tayeh, and I. Saad Agwa, "Investigating the mechanical and microstructure properties of fibre-reinforced lightweight concrete under elevated temperatures," Case Studies in Construction Materials, vol. 13, Dec. 2020, Art. no. e00459.
J. J. Chapoñan Inoñan et al., "Influence of polypropylene fibers on the microstructure and physical and mechanical properties of concrete," Innovative Infrastructure Solutions, vol. 9, no. 12, Nov. 2024, Art. no. 488.
H. E. Diab, Y. A. Algash, A. N. Khater, and ِa. M. Ahmed, "Performance of Structural Lightweight Reinforced Concrete Solid Slabs with FRP Bars and Contain Polypropylene Fibers," Engineering Research Journal (Shoubra), vol. 54, no. 1, pp. 304–316, Jan. 2025.
R. Dollaiah, R. Venu, and P. R. Hampannaver, "Effect of Fiber on the Performance of Self-compacting Concrete with Fly Ash, GGBS, and Alccofine as Cementitious Materials," NanoWorld Journal, vol. 9, Oct. 2023.
A. H. Mehrab and M. R. Esfahani, "Experimental Study on Size Effect and Fracture Properties of Polypropylene Fiber Reinforced Lightweight Aggregate Concrete," Periodica Polytechnica Civil Engineering, vol. 66, no. 4, pp. 1278–1293, Sep. 2022.
H. Hosseinzadeh, A. Masoud Salehi, M. Mehraein, and G. Asadollahfardi, "The effects of steel, polypropylene, and high-performance macro polypropylene fibers on mechanical properties and durability of high-strength concrete," Construction and Building Materials, vol. 386, Jul. 2023, Art. no. 131589.
M. R. Latifi, Ö. Biricik, and A. Mardani, "Mechanical and Durability Performance of Macro Polypropylene Fibrous Concrete," Iranian Polymer Journal, vol. 32, no. 9, pp. 1149–1164, Sep. 2023.
N. A. Libre, M. Shekarchi, M. Mahoutian, and P. Soroushian, "Mechanical properties of hybrid fiber reinforced lightweight aggregate concrete made with natural pumice," Construction and Building Materials, vol. 25, no. 5, pp. 2458–2464, May 2011.
Y. Qin, Y. Li, X. Zhang, and H. Zhou, "Constitutive model of polypropylene-fiber-fabric-reinforced concrete under uniaxial compression and index conversion of mechanical properties," Construction and Building Materials, vol. 347, Sep. 2022, Art. no. 128508.
F. Wei, L. Li, Y. Zhu, and Y. Zhao, "Experimental Study on Mechanical Performance and Microstructure of Polypropylene Fiber Recycled Concrete," KSCE Journal of Civil Engineering, vol. 27, no. 7, pp. 3060–3073, Jul. 2023.
S. A. A. Kareem and I. F. Ahmed, "Impact Resistance of Bendable Concrete Reinforced with Grids and Containing PVA Solution," Engineering, Technology & Applied Science Research, vol. 11, no. 5, pp. 7709–7713, Oct. 2021.
S. Elkatatny, R. Gajbhiye, A. Ahmed, and A. A. Mahmoud, "Enhancing the cement quality using polypropylene fiber," Journal of Petroleum Exploration and Production Technology, vol. 10, no. 3, pp. 1097–1107, Mar. 2020.
C. Wang, Z. Guo, and D. Niu, "Influence of the Fiber Volume Content on the Durability-Related Properties of Polypropylene-Fiber-Reinforced Concrete," Sustainability, vol. 12, no. 2, Jan. 2020, Art. no. 549.
Y. Bhagwat, G. Nayak, P. Pandit, and A. Lakshmi, "Effect of polypropylene fibres on strength and durability performance of M-sand self-compacting concrete," Cogent Engineering, vol. 10, no. 1, Dec. 2023, Art. no. 2233783.
D. Altalabani, S. Linsel, and D. K. H. Bzeni, "Rheological Properties and Strength of Polypropylene Fiber-Reinforced Self-compacting Lightweight Concrete Produced with Ground Limestone," Arabian Journal for Science and Engineering, vol. 45, no. 5, pp. 4171–4185, May 2020.
F. Qin, Y. Han, X. Wei, X. Wang, Z. Zhang, and X. Zhang, "Flexural Behavior of Engineered Cementitious Composites (ECC) Slabs with Different Strength Grades," Materials, vol. 18, no. 9, Jan. 2025, Art. no. 2047.
J. Abd and I. K. Ahmed, "The Effect of Low Velocity Impact Loading on Self-Compacting Concrete Reinforced with Carbon Fiber Reinforced Polymers," Engineering, Technology & Applied Science Research, vol. 11, no. 5, pp. 7689–7694, Oct. 2021.
M. T. Lakhiar, S. Sohu, I. A. Bhatti, N. Bhatti, S. A. Abbasi, and M. Tarique, "Flexural Performance of Concrete Reinforced by Plastic Fibers," Engineering, Technology & Applied Science Research, vol. 8, no. 3, pp. 3041–3043, Jun. 2018.
S. Yin, R. Tuladhar, M. Sheehan, M. Combe, and T. Collister, "A life cycle assessment of recycled polypropylene fibre in concrete footpaths," Journal of Cleaner Production, vol. 112, pp. 2231–2242, Jan. 2016.
S. Yin, "Environmental Benefits of Using Recycled PP Fibre Through a Life Cycle Assessment," in Development of Recycled Polypropylene Plastic Fibres to Reinforce Concrete, S. Yin, Ed. Singapore: Springer, 2017, pp. 103–122.
J. Manso-Morato, N. Hurtado-Alonso, V. Revilla-Cuesta, M. Skaf, and V. Ortega-López, "Fiber-Reinforced concrete and its life cycle assessment: A systematic review," Journal of Building Engineering, vol. 94, Oct. 2024, Art. no. 110062.
IQS 5, 2019 Portland Cement. Iraq: Iraqi Standard Specification, 2019.
ASTM C33/C33M-18 Standard Specification for Concrete Aggregates. USA: ASTM International, 2023.
Iraqi Specifications No. (45), 1984 for Aggregates of Natural Resources used for Concrete and Construction. Iraq: Iraqi Standard Specification, 1984.
ASTM C330/C330M-17 Standard Specification for Lightweight Aggregates for Structural Concrete. USA: ASTM International, 2017.
ASTM C1240-20 Standard Specification for Silica Fume Used in Cementitious Mixtures. USA: ASTM International, 2020.
ASTM C39/C39M-21 Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens. USA: ASTM International, 2023.
ASTM C496-96 Standard Test Method for Splitting Tensile Strength of Cylindrical Concrete Specimens. USA: ASTM International, 2017.
ASTM C78-09 Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading). USA: ASTM International, 2010.
ACI 211.1-91 Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete. USA: American Conctrete Institute, 2002.
Downloads
How to Cite
License
Copyright (c) 2025 Ali Ahmed Aziz, Ikram Faraoun Al Mulla

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
- Authors retain the copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) after its publication in ETASR with an acknowledgement of its initial publication in this journal.